New Energy Vehicle Components
Quick Specifications
Material
Copper, DT4C Steel
Process
CNC Machining
Tolerance
±0.005mm
Lead Time
3-5 Days
MOQ
100 Pieces
Surface Finish
Silver Plating, Tin Plating
Material
Copper, DT4C Steel
Process
CNC Machining
Tolerance
±0.005mm
Lead Time
3-5 Days
MOQ
100 Pieces
Surface Finish
Silver Plating, Tin Plating
New energy vehicle high voltage DC structural components are precision-engineered parts designed for electric vehicle electrical connection systems. These critical components include copper terminals for high-current electrical connections, moving contact plates for switching mechanisms, air tubes for pneumatic systems, and DT4C armatures for electromagnetic actuators. Each component must meet stringent requirements for electrical conductivity, thermal stability, and mechanical strength.
Our manufacturing expertise covers pure copper (C110) for terminals requiring maximum electrical conductivity, precision-machined moving contact plates with silver or tin plating for reliable switching performance, corrosion-resistant air tubes for pneumatic actuation systems, and DT4C electrical steel for armatures with excellent magnetic properties. Advanced CNC machining centers produce components with tolerances as tight as ±0.005mm, ensuring perfect fit and reliable performance in high voltage DC systems. Each part undergoes rigorous quality inspection including dimensional verification, conductivity testing, and material analysis.
Surface finishing options include silver plating (5-10 μm) for superior conductivity and oxidation resistance, tin plating for corrosion protection, and specialized coatings for enhanced durability in harsh automotive environments. We support both rapid prototyping for new model development and volume production for OEM requirements. With comprehensive material traceability and IATF 16949:2016 certification, our components meet the automotive industry's highest quality standards for electric vehicle high voltage systems.
| Material | C110 Copper (99.9% purity), DT4C Electrical Steel |
| Process | CNC Milling, CNC Turning, 5-Axis Machining |
| Tolerance | ±0.005mm standard, tighter on request |
| Surface Finish | Silver Plating (5-10 μm), Tin Plating (3-5 μm) |
| Electrical Conductivity | ≥58 MS/m for copper components |
| Magnetic Properties | High permeability for DT4C armatures |
| Lead Time | 3-5 days for prototypes, 2-3 weeks for production |
| Compliance | IATF 16949:2016, ISO 9001:2015, ISO 14001:2015 |
Copper terminals and busbars for high-current electrical connections in battery and motor systems
Precision moving contact plates for relays, contactors, and high-voltage switching systems
Corrosion-resistant air tubes for pneumatic actuation and braking systems
DT4C armatures for solenoids, relays, and electromagnetic switching components
High-current terminals and connectors for fast charging and DC charging stations
Complete electrical connection solutions for EVs, HEVs, and PHEVs
CNC Machines
Precision Tolerance
Days Delivery
16949 Certified
Yes, we are IATF 16949:2016 certified, which is the international quality management standard for the automotive industry. Our manufacturing processes meet the stringent requirements of automotive OEMs.
We commonly use 6061 and 7075 aluminum alloys for lightweight structural and thermal management components, C110 copper for electrical conductors, and 300M/4140 steel for structural and safety parts.
Yes, we provide complete PPAP (Production Part Approval Process) documentation including design records, process flow diagrams, PFMEA, control plans, and submission warrants as required by automotive customers.
Prototype lead time is 3-5 days. Production orders typically take 2-3 weeks depending on quantity and complexity. Expedited service is available for urgent development schedules.
Absolutely. We specialize in rapid prototyping with quick turnaround times for new model development. Our engineering team can assist with DFM analysis to optimize designs for manufacturability and cost-effectiveness.
Get a free quote within 24 hours. IATF 16949 certified manufacturing available.