High-Voltage DC Relay Structural Parts

Introduction of Company's High-Voltage DC Relay Structural Parts

I. Industry Pain Points

In rapidly developing fields such as new energy vehicles and energy storage, high-voltage DC relay structural parts face numerous challenges. Firstly, the requirements for safety and reliability are extremely high. Traditional structural parts are prone to problems such as contact erosion and decreased insulation performance under long-term high-voltage and high-current conditions, leading to relay failure and seriously threatening system safety. Secondly, it is difficult to balance product miniaturization and high performance. With the increasing integration of equipment, the requirements for the size of structural parts are becoming more stringent. However, reducing the volume often affects its mechanical strength and heat dissipation performance. In addition, cost control is also a major challenge. The use of complex manufacturing processes and high-performance materials makes the production cost of structural parts remain high, squeezing the profit margins of enterprises and hindering the large-scale promotion and application of products.

II. Solutions

In response to industry pain points, the high-voltage DC relay structural parts introduced by our company provide comprehensive solutions. In terms of safety and reliability, special alloy materials are used to manufacture contacts, combined with optimized surface treatment processes to enhance the anti-erosion ability of contacts. At the same time, high-grade insulating materials are selected, combined with precise sealing design, effectively improving insulation performance and ensuring the stable operation of structural parts in harsh environments. To address the contradiction between miniaturization and high performance, we use advanced simulation design technology to conduct topology optimization of structural parts. While reducing the volume, by reasonably arranging structures such as reinforcing ribs and heat dissipation channels, the mechanical strength and heat dissipation effect are guaranteed. In terms of cost control, we integrate industrial chain resources and establish long-term partnerships with high-quality suppliers to reduce raw material procurement costs. Moreover, we continuously optimize production processes and introduce automated production lines to improve production efficiency and reduce labor costs, thereby effectively controlling costs while ensuring product quality and providing customers with cost-effective products.